Combyte exports factories with an installed capacity of 25,0 machines and produces approx 1.2 Million pcs annually. Combyte Exports factories are fully compliant and meet our customer requirements and believe in ethical and transparent working. Consistent SOPs are followed at our factory for quality and compliance with a control at corporate level.
Our manufacturing unit has a centralized cutting setup and is equipped with the latest cutting machines for ensuring precise & controlled cutting and minimum fabric wastage. The setup is backed with:
- Eastman End Cutters.
- Eastman Fabric Cutting Machines.
- Eastman Band Knife Machines..
- Hashima Fusing machines with up
to 900 mm belt width.
- Single needle Lock stitch (UBT): Juki
- Double-needle chain stitch machine
- Special zig zag decorative stitch machine
- 4&5 thread overlock
- The feed of the Arm: Juki
- Flat Lock machines with trimmers
Fabric Quality System
We follow 4.0 point system for fabric inspection. Simultaneously we also go rigorous 100% fabric checking for all kind of fabrics.
Inspections are done to identify following flaws :
- Knitting/Weaving defects
- Printing/dyeing defects
- Needle Run/Dye Streaks
- Holes/Needle Chew
- Color Variation/Center Selvage
Various other defects are also detailed in report. All fabric lots are inspected & Color continuity card is prepared for every lot.
All our fabric has to go through the tests listed below in our in-house laboratory :
- Fabric Weight
- Color Fastness
- Crocking (Dry/Wet)
- Dimensional stability
- Ph Test
The finishing is well supported with :
- Vacuum Ironing Tables
- Thread Cutting Machine
- Metal Detector Machine: Hashima
Objective of finishing is to give aesthetic look to the garments, hence finishing is called the brain of garment industry. Finishing is the most momentous division where in the raw products move rapidly from various stages to redefine it. Each & every stage in finishing has its role to play in to give the product its desired look. Presentation of the finished products itself tell about the product quality. To ensure garments are defect free, 100% garments are checked by passing through initial checking & final checking.
Garments are checked for :
- Oil Stains / Stains.
- Sewing defects such as open seam or skip/jump stitch
- Button/Buttonhole placement
- Pressing & balancing
- 100% spec evaluation
- Main label, Care label, Embroidery, Print, Hangtag & Price tickets.
- Packing is done as lot wise
Packing audit is conducted for every shipment to ensure garments are packed as per the buyer’s ratio. We have our internal Packing AQL which fulfills the requirement of international standards. Records are maintained for all internal inspections which are carried at every stage.
We at Combyte Exports do 100% inspection of trim before issuing it to production. All trims such as labels, Twill tape, Ribbons, Laces, Patches, Buttons undergoes lab testing. Twill tapes, Woven trims & Elastic are all preshrunk.